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Application

SENSI compressor equipment offers versatile solutions for various industries and a wide range of needs. Our products are effectively used in oil and gas extraction and processing, nitrogen generation, at automotive gas filling compressor stations (CNG stations), in air preparation systems, and many other technological processes. Thanks to their adaptability and reliability, SENSI compressors ensure the stability and efficiency of your production.

Oil and gas production

Requirements

Oil and gas companies face a challenging task: meeting growing demands while maintaining safe working conditions in hazardous environments.

Growing demand for petrochemicals requires oil and gas production to not only increase productivity but also reduce operating costs. At the same time, working in complex and hazardous environments requires special equipment settings to ensure the safety of employees and production facilities. Often, compressors used in oil and gas production must meet the stringent requirements of API 618, which guarantees their reliability and efficiency in such environments.

Solution

SENSI efficiently meets the challenging demands of oilfield operations while staying on budget and delivering quality solutions.

SENSI compressors are efficient equipment that deliver reliability to the oil and gas industry, increasing profitability, reducing costs and taking up less space. Our solutions are designed in accordance with API 618 and can be tailored to complex customer specifications while staying within budget.

Gas Transportation 

Requirements 

Companies involved in gas transportation must ensure their systems comply with the latest safety and environmental standards while maintaining a viable project budget.

Today’s emphasis on clean energy sources is changing the way energy is produced and distributed around the world. Natural gas remains an important element of the energy sector, with its extraction and transportation being particularly important. Terminals that prepare gas for further transportation require the highest quality equipment. However, the construction of traditional gas pipelines is not always justified, which requires the search for alternative solutions.

Solution

SENSI compressor units ensure stable operation of gas pipelines and offer an innovative solution – a “virtual gas pipeline” – for cases where the construction of a traditional gas pipeline is impractical.

A “virtual gas pipeline” is a modern method of transporting natural gas without the need to lay pipes. It includes a set of equipment for compression, preparation and loading of gas into CNG trucks, followed by its unloading and supply to the gas transportation system. It is a flexible solution that allows natural gas to be delivered over long distances without significant infrastructure costs.

CNG filling equipment

Requirements 

Working with high-pressure and flammable gases at CNG stations requires not only strict adherence to safety standards, but also significant financial investments in equipment installation and customization. Ensuring a constant supply and storage of gas also puts a strain on the infrastructure.

Gas compression and cooling consume a lot of energy, so efficient energy management is key to minimizing costs. In addition, a steady supply of gas to CNG stations, especially in remote areas, requires precise logistics to ensure timely loading and unloading. This task requires careful planning and coordination.

Solution

The compressor unit is the backbone of the automotive gas filling station (AGS), providing compression, dehydration and preparation of gas for vehicle refueling. SENSI compressors are ideally suited for such stations, meeting the requirements of API 618, the standard for reciprocating compressors in the oil, chemical and gas industries.

Equipped with automatic lubrication and cooling systems, SENSI compressors minimize maintenance while increasing reliability. Thanks to emission control and leakage prevention technologies, they provide maximum safety when handling flammable gases. Intelligent control systems with sensors and automatic shutdown in emergency situations make them an energy-efficient solution that reduces operating costs and increases efficiency.

Gas Drying

Requirements 

Moisture can enter a pneumatic system or pipeline due to inefficient drying, inadequate filtration, temperature fluctuations, or worn components. Its constant presence creates serious risks for system operation.

First, moisture contributes to corrosion of pipes and system components. When compressed air passes through the lines, rust particles can get into the valves, leading to reduced efficiency and breakdowns. Secondly, water leaches out the lubricant, which leads to accelerated wear and tear on the equipment. This increases the need for more frequent maintenance, raising the cost of repairing and maintaining compressors.

Solution

SENSI has developed efficient gas drying systems for the treatment of natural and associated petroleum gas. Our low- and high-pressure dehumidifiers reliably remove moisture, protecting pipelines and equipment from corrosion.

Thanks to automated control, SENSI equipment requires less maintenance, which reduces costs and increases efficiency. Reliable condensate separators provide protection against moisture, and a stable dew point ensures uninterrupted operation even under high loads. Minimal pressure loss increases the performance of the entire system.

Power Generation

Requirements 

As demand for electricity continues to grow, companies are facing the challenge of efficient energy production. To meet these needs, it is not enough to simply increase capacity – innovative approaches are needed. This includes modernizing existing facilities and commissioning new ones.

Backup power sources become critical during blackouts, at remote facilities or construction sites. Worn-out energy systems also require investment to replace and upgrade equipment. At the same time, companies need to reduce carbon emissions and switch to clean, renewable energy sources, which creates additional challenges.

Solution

SENSI compressors and compressor stations are ideal solutions for a wide range of needs, from backup power and energy supply in remote locations to maintaining aging infrastructure.

SENSI compressors efficiently compress natural gas, which is then used for combustion in turbines, increasing their productivity and efficiency in generating electricity. We provide reliable, efficient and environmentally friendly power generation, meeting the modern requirements of the industry.

Production of nitrogen and oxygen 

Requirements 

The growing demand for nitrogen is driven by its versatile applications in a variety of industries, from creating an inert environment to prevent oxidation and explosions to food packaging and semiconductor manufacturing. At the same time, businesses using nitrogen face challenges related to production costs, continuity of supply, and control of gas purity. These factors have a significant impact on the efficiency of production processes and overall cost-effectiveness.

Oxygen is also a key component in industries such as medicine, steel, water treatment, and metal cutting and welding. However, its use poses certain challenges: high cost, the need to comply with strict safety requirements during transportation and storage, and maintaining a high level of gas purity.

Solution

SENSI nitrogen stations provide a reliable supply of gaseous nitrogen for various technological processes in the oil, gas, mining and other industries where an inert environment is required. The stations are mobile, mounted on wheeled bases and operate in automatic mode without the constant presence of personnel, which significantly reduces the cost of providing nitrogen to production processes.

SENSI compressors are also used in air distribution systems for the production of gaseous and liquid industrial oxygen. Our equipment increases production efficiency while reducing operating costs. SENSI compressors are designed for long and trouble-free operation even under heavy loads, making them the ideal choice for critical production processes.